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The Development History and Applications of Harmonic Gears

The Development History of Harmonic Gears


In the 1950s, the rapid advancements in space science and technology imposed stricter demands on the traditional mechanical transmission systems of aviation equipment, particularly in instrumentation and control systems. The aviation industry urgently needed a new type of transmission system that could achieve a high transmission ratio, compact structure, small size, lightweight, high transmission accuracy, and even the ability to function precisely in sealed environments and high vacuum conditions. Under these circumstances, in 1947, the Soviet engineer Oсквитин А. И. М first proposed the new transmission principle known as harmonic drive.


By 1959, American professor C.W. Musser obtained a patent for the invention of harmonic drive technologies and officially demonstrated the physical model in New York in 1960. He also publicly released detailed information about harmonic drive technology. This transmission system, compared to traditional transmission methods, offered numerous advantages such as simple structure, small size, high precision, high transmission ratio, strong load capacity, and zero backlash. The advent of this innovative transmission method immediately drew widespread attention from various countries, with scholars conducting extensive research on various aspects of this technology.


Characteristics and Applications of Harmonic Gear Transmission


Reductor harmonic drive is a device that uses mechanical waves to force flexible components into harmonic motion to transmit movement. It mainly consists of three parts: the rigid gear, the flexible gear, and the wave generator, commonly referred to as the "three main components." The transmission is achieved through the periodic deformation of the flexible gear, which creates wave-like fluctuations that enable internal engagement between the teeth of the rigid gear and the flexible gear, thus completing the transmission of movement and power. Due to the minimal difference in the number of teeth between the internal and external gears, it is easy to achieve a high transmission ratio.


Features of Harmonic Gear Transmission


  • High transmission ratio

  • High transmission accuracy

  • Smooth motion and high transmission efficiency

  • Compact size and fewer components

  • Stable operation without impact

  • Minimal backlash

  • No welding phenomenon during the transmission process


Main Forms of Flexible Gear Teeth in Harmonic Gear Transmission


  • Involute tooth profile

  • Common tangent double-arc tooth profile

  • Non-common tangent double-arc tooth profile

  • S-shaped tooth profile

  • And others


Applications of Harmonic Gear Transmission


Due to its unique features, harmonic gear transmission technology by harmonic drive distributors has been widely applied across various fields. Here are some of harmonic drive applications scenarios:


Industrial Robots


  • 6-axis spindle

  • SCARA robot spindle

  • Gantry robot harmonic drive arm

  • 6-axis robot shoulder joint

  • 6-axis robot base joint

  • 6-axis robot wrist joint

  • SCARA robot elbow joint


Aerospace


  • Solar panel array drivers

  • Passenger aircraft position pick-up devices


Machine Tools


  • CNC rotary tables for machining centers

  • Workpiece loading robots for machining centers

  • Tool change devices for gantry milling machines

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